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Senior Applications Engineer (Metals)
Austin, Texas, United States
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Recruiter Summary of Position

  • Job Title:  Senior Applications Engineer (Metals)
  • Location: Austin, Texas
  • Work Arrangement: Hybrid (3 days on site, 2 days remote). Ability to come on site 5 days per week if business needs dictate.
  • Travel: 4 weeks per year
  • Compensation: $110,000 - $130,000 base salary (DOE) + 10% bonus
  • Relocation: Relocation budget available for qualified candidates

Required Skills

  • 4+ years of hands-on metal Laser Powder Bed Fusion (LPBF) additive manufacturing experience.
  • Proficiency in CAD modeling and LPBF support generation software (e.g., Magics, 3DXpert), FEA (Finite Element Analysis), and CAM (Computer-Aided Manufacturing).
  • Experience defining post-processing operations (heat treatment, wire EDM, machining).
  • Ability to work on ITAR and export-controlled projects.
  • Bachelor’s degree in a related engineering field (e.g. mechanical, aerospace, manufacturing, materials engineering) or equivalent experience with metal LPBF (Laser Powder Bed Fusion).
  • Ability to lift 25 lbs. regularly, wear a respirator, and be on your feet throughout the day.

Preferred Skills

  • Project management experience or PMP certification.

Employer Value Proposition

  • Exposure to cutting-edge tools. Work for an industry leader and other manufacturing industry leaders (Aerospace, automotive, consumer electronics, defense, etc.) Broad-based industry exposure developing new applications.
  • Strong tenure and opportunities for promotion (upward mobility). Work-life balance with a 40-hour work week.

 

Job Description:

As a Senior Applications Engineer, you will act as a technical consultant and hands-on maker. You will collaborate with client partners to translate complex engineering challenges into high-performance metal LPBF parts, physically bringing those designs to life in our state-of-the-art facility.


Why This Role is Different

  • Full Lifecycle Ownership: Go beyond the screen. You will design, print, and direct the post-processing of parts from start to finish.
  • Diverse Industry Impact: Solve complex thermal and structural challenges for a rotating lineup of aerospace, automotive, and defense partners.
  • Global Network: Join a team of over 1,000 innovators accelerating the transition to sustainable, high-efficiency production.

Your Mission

  • Consult & Partner: Collaborate with clients to scope AM goals and build technical execution plans.
  • Execute with Precision: Print complex geometries hands-on, utilizing deep process and materials knowledge to deliver parts on schedule.
  • Oversee Post-Processing: Define and guide crucial post-print operations (heat treatment, wire EDM, CNC machining).
  • Be the Technical Expert: Serve as the subject matter expert for metal LPBF, supporting customer visits and industry events.

What You Bring

  • Education & Experience: BS in Mechanical, Aerospace, Materials, or Manufacturing Engineering (or equivalent experience), plus 4+ years of hands-on metal LPBF experience.
  • Software Tooling: Proficiency in design and prep software (Magics, 3DXpert, and CAD platforms).
  • Lab Readiness: Ability to handle physical lab environments (lifting 25 lbs., wearing respirators, active floor presence).
  • Professional Skills: Strong project management skills and a collaborative, client-facing mindset.

 


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