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Powertrain Systems Engineer
Allen Park, MI
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Job Summary: The Powertrain Systems Engineer will be responsible for design and release of coolant lines and high voltage cable assemblies. This role will also include working with suppliers to select & source components including coolant hoses, fittings, high voltage cables, connectors, convolutes/abrasion protection and retention methods.

 

Specific Design and Release tasks include:

 

• Design and release of coolant hose and/or tube assemblies.

• Design and release of high voltage cable assemblies.

• Work with Thermal system technical specialist to identify system level requirements for coolant hose sizing.

• Select coolant hose and fitting types compatible with end components and system requirements.

• Work with HV systems engineers to select cable size and mating connectors compatible with each of the HV components.

• Working with CAD designers to route coolant line assemblies with proper bend radii appropriate for the manufacturing method/line type and retention methods as required.

• Working with CAD designers to route HV cable assemblies with proper bend radius and retention methods.

• Identify and document assembly process for high voltage cable assemblies and coolant lines.

• Work with 2D detailers to create drawings of cable assemblies and coolant lines including appropriate tolerancing.

• Work with suppliers to conduct regularly occurring technical reviews of requirements and designs.

• Obtain preliminary quotes for use in supplier selection and ensure on time delivery plans are in place once final suppliers are determined.

• Provide status updates and formal presentation to customers… both written and verbal

• Develop and execute DVP&R.

• Work with CAE team to define and conduct FEA assessments.


To be considered as a candidate, you will need: (requirements)

• Bachelor’s degree in mechanical engineering or related degree.

• High mechanical aptitude, working knowledge of generic product development tasks from inception to production.

• Understanding of fundamental thermal fluid dynamics and electrical engineering.

• Ability to read and interpret technical prints and assembly instructions

• Working knowledge of GD&T

• Familiarity with dFMEA and DVP&R documents

• Excellent verbal, written, and interpersonal communication, critical thinking, and problem- solving skills

• Ability to work both independently and in team settings while possibly handling multiple assignments simultaneously

• Prior production Design and Release Engineering experience

• TeamCenter experience

• Understanding of CAD modeling techniques to communicate design direction with design team.

• Understanding of manufacturing techniques for HV cable assemblies and cooling line assemblies including, but not limited to:

• Material selection and compatibilities

• Connector crimping types and techniques

• Hose and tube interface, sealing, and retention methodologies

• Forming processes and geometric limitations


A successful candidate may also have: (preferences)

• CAD modeling proficiency in Solid Works

• Operational familiarity with Vis Mockup

• Prior experience in heavy duty commercial and/or railway industries


EOE (Veteran/Disability)

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