Regional Mechanical Project Engineer
RESPONSIBILITIES & EXPECTATIONS:
1. Manage Divisional Projects:
· Manage capital improvement projects at existing operations.
· Prepare scope of work documents for projects assigned.
· Provide expertise in evaluation of potential projects including the selection of new equipment, new technology, and process innovations.
· Execute feasibility studies and conceptual design (pre-engineering studies).
· Develop cost estimate or direct the work of an engineering firm to develop the estimate.
· Scope, define and write standards & specifications for basic and detailed engineering.
· Review and challenge basic & detailed engineering studies.
· Develop Capex Requests for new improvement projects.
· Ensure capital projects are completed on time and within budget.
· Support Engineering and manage the capital projects.
2. Mechanical Engineering:
· Develop conceptual design for small projects.
· Provide mechanical engineering expertise and experience in design of new equipment and modifications of existing plant infrastructure.
· Review mechanical and electrical design details of proposals submitted by design engineers and contractors
· Review and approve fabrication drawings for projects.
· Review reliability engineering function at the Plants and develop systems to improve reliability management
· Work with the Maintenance Managers at the Plants to develop major maintenance priorities
· Identify ways to increase productivity in Maintenance through improvements in work processes, techniques and tools.
3. Divisional Capital Budget:
· Prepare CERs for capex projects, primarily focused on investments to support process improvement.
· Assist Finance with technical supporting data for CAFÉ forms on these and other applicable projects.
· Support the plants’ budgeting process for capital by helping to identify needed projects that will lead to overall improved process efficiency.
4. Provide technical assistance in solving equipment problems:
· Travel to the different Plants and Terminals as required for on-site technical evaluations.
· Lead investigations to determine the root causes of equipment failures.
· Track implementation of recommendations for changes and improvements.
5. Provide a variety of engineering functions in support of plant operations and optimization efforts:
· Under general direction, perform engineering duties supporting various disciplines including process, production/manufacturing, electrical, automation, quality and maintenance (reliability).
· Ability to perform with minimal supervision on multiple projects in a continuous manufacturing environment is essential.
· Develop material balances, preliminary layouts and equipment lists.
· Assist the operating personnel in evaluating new equipment and technology.
6. Function as a facilitator / technical advisor to operations:
· Provide facts & data for evaluating system improvement opportunities.
· Assist with implementation of system improvements & projects.
· Develop Standard Operating Procedures for approval.
· Formulate and present technical training.
· Provide assistance and design guidance with safety practices in mind.
7. Other duties as assigned.
ATTRIBUTES:
· Strong understanding of safety and environmental regulations, and the desire to follow all established procedures.
· High energy level, comfortable performing multifaceted projects in conjunction with day-to-day activities.
· Knowledgeable in all phases of plant design, process evaluation, equipment application and construction management.
· Proficient in statistical process control and data analysis.
· Technical aptitude and strong analytical skills.
· Detail oriented with problem solving.
· Able to work effectively in a cross-disciplinary way with all levels of the organization.
· Able and willing to spend time in the plants working with the Operators, Supervisors, and Managers.
· Excellent communication, presentation, and technical writing skills.
· Demonstrated proficiency in the use of Microsoft Office products, including Word, Excel, PowerPoint, Microsoft Project, and AutoCAD.
· Ability to travel to plant sites about 60-70% of the time.
PHYSICAL DEMANDS INCLUDE, BUT ARE NOT LIMITED TO:
· Must be physically able to perform work assigned.
· Must be physically capable of accessing all plant locations.
· Access all areas within a site which could include heights of 150 feet, confined spaces, climbing ladders or stairs, and accessing tunnels.
· Will be working at times in covered environment but mainly in a lime/mineral environment.
· The employee will be exposed to the following working conditions: Extreme Heat and Cold, Noise, Vibration, Oils, and Atmospheric Conditions such as Dust, Fumes, and Lime/Mineral Particles.
· The employee will be required to perform the following actions (from time to time): Standing, walking, balancing, stooping, kneeling, reaching, talking, seeing, hearing and sitting.
· Occasionally lift up to 50 pounds.
REQUIRED EDUCATION:
· Bachelor’s degree in mechanical engineering or other technical related field or equivalent work experience.
PREFFERED EDUCATION:
· Professional Engineering Registration (P.E.), CAPM or PMP certification. Advanced degree preferred.
REQUIRED EXPERIENCE:
· Five (5) to Seven (7) or more years of prior project management and/or engineering experience in heavy manufacturing and/or mining processes with the focus around safety, productivity, and costs compliance or savings.
PREFFERED EXPERIENCE:
· Lime, cement, or minerals industry process experience strongly preferred.