The Manufacturing Process/Weld Engineer II will lead process design, optimization, and improvement initiatives for the Welding area. This role requires expertise in welding processes, workflow optimization, equipment/tooling design, and lean manufacturing. The successful candidate will collaborate with cross-functional teams—including production, quality, and design engineering—to ensure high-quality output, improved efficiency, and cost-effective manufacturing solutions.
Key Responsibilities
Process Design & Improvement
- Develop and optimize manufacturing processes for welding operations, including work center and flow cell layout.
- Collaborate with Certified Welding Inspectors (CWIs) to improve drawings and weld maps.
- Create and maintain work instructions, process flows, and SOPs.
- Promote best practices across all organizational levels, from shop floor to leadership.
Production Support
- Troubleshoot and resolve large-scale assembly and welding issues, performing root cause analysis and implementing corrective actions.
- Partner with production teams to meet schedule, quality, and output targets.
Quality & Compliance
- Ensure compliance with all quality standards, codes, and industry regulations.
- Lead defect investigations and develop long-term corrective actions.
Continuous Improvement
- Drive lean manufacturing and Six Sigma initiatives to reduce waste and improve efficiency.
- Identify cost-saving opportunities while maintaining product quality.
Equipment & Tooling
- Specify, procure, and maintain equipment and tooling for welding and assembly.
- Ensure equipment meets operational and safety standards.
- Design fixtures to improve welding accuracy and productivity.
Data & Reporting
- Collect and analyze production data to identify trends and improvement opportunities.
- Report on KPIs and recommend data-driven action plans.
Cross-Functional Collaboration
- Partner with design teams to ensure manufacturability of new products (DFM).
- Coordinate with supply chain for timely material delivery.
- Mentor and guide entry-level process engineers.
Qualifications
- Bachelor’s degree in Mechanical, Manufacturing, or Industrial Engineering (or related field) with 5+ years’ experience; OR 7–10 years manufacturing engineering experience in lieu of degree, preferably in Weld shop.
- Strong knowledge of welding processes, tools, and techniques (EN standards preferred).
- Proficient in CAD software (Solid Edge or SolidWorks preferred).
- Familiarity with ERP/MRP systems (LN preferred).
- Expertise in lean manufacturing and Six Sigma methodologies.
- Excellent problem-solving, analytical, and communication skills.
Physical Requirements
- Ability to work in a manufacturing environment, stand for extended periods, and lift up to 50 lbs.
- Willingness to wear required PPE.